When it comes to mixing processes, there are many different types of industrial mixers available. Horizontal mixers, ribbon mixers, rotor-stators, and emulsifiers are a few common types of industrial mixers. Let’s look at these different types to learn more about them. These industrial mixers are designed to blend and mix substances that are in liquid form.
Horizontal mixers are made of a long tube with a center shaft and paddles on either side. These paddles can have different shapes and configurations best suit the mixed material. These mixers are typically used for blending hard ingredients. However, they can also add large amounts of liquid materials. Horizontal mixers also feature various blade patterns and sizes. Some of the most common types are twin shaft mixers and horizontal-shaft industrial mixers Ontario.
Horizontal mixers are more efficient when mixing wet ingredients than dry ones. They are usually difficult to clean since sticky materials stick to the mixer blades. However, their low capital cost and ability to handle small batches make them attractive. Horizontal mixers also allow for the manual loading of materials. These mixers are especially advantageous when preparing feeds for animals. This mixing machine is also suitable for mixing feeds for small-scale on-farm operations.
There are many different kinds of ribbon mixers on the market. Some are designed to mix solid materials, while others are more suitable for viscous materials. While ribbon mixers are generally easy to use, they are prone to wear and tear. In addition, some are too large for some applications, while others are undersized for a particular application. Listed below are some common problems with ribbon mixers. Read on to learn how to solve these issues and choose the right ribbon mixer for your specific needs.
The main characteristic of a ribbon mixer is its low mixing time, with the minimal product remaining inside. Ribbon mixers also have doors to prevent dust and debris from entering the mixing chamber. In addition, ribbon mixers are made of more substantial construction parts than standard mixers. Its cover also needs to be cone-shaped to withstand the vacuum pressure, preventing caking. Ribbon mixers are also suitable for blending powders, as the agitators are made of ribbons.
The role of the rotor-stator in industrial mixers has been studied in many cases. In the past, researchers have studied the effects of different rotor-stator heads on mixing performance. In this article, we discuss the difference between tangential and radial velocity profiles and show how they are affected by the flow number. Compared to batch mixers, industrial mixers are generally more efficient, even though the amount of energy consumed by the industrial mixer is more significant than in a conventional motor-driven system.
Different rotor-stator designs have other characteristics and are categorized based on the rotor-stator shape. For instance, a blade-designed rotor extends from the shaft to its periphery. Similarly, a teeth-designed rotor is shaped like a circular plate mounted on the rotor. These two designs differ in size and design and may use different types of stator screens.
Emulsions are produced by mixing liquids with solids. Often, these products are in the form of pastes. An emulsifier can make a paste from a wide range of ingredients. Moreover, this mixer has a double-stage rotor-stator assembly and horizontal construction. It can also be used for mincing, homogeneous mixing, and optimal powder dispersion. The emulsifier is used in products that must be stable, so it’s crucial to choose the right mixer for the job.
High-shear rotor/stator mixers are widely used for emulsification. These mixers provide high-shear characteristics by interacting with the stator, which may have vertical slots, round holes, or fine screens. When a product is mixed with a conventional rotor/stator mixer, the two phases of the emulsion are drawn into the mixing chamber and then expelled at high speeds through the stator’s openings. Mechanical and hydraulic shear reduces droplet sizes as the rotor/stator assembly passes the product through.